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Why is argon the specialist gas of choice when welding? In the manufacturing industry, when welding you know the importance of shielding gases. But do you know some gases are more preferable than others? More importantly, do you know why? The entire purpose of shielding gases is to prevent the welding area from atmospheric elements. Such exposure could leave you with a sub-optimal weld. If elements do come into contact with the welding area, it can reduce the overall quality which could jeopardise the whole operation. See extra details on Span gas bottle.
Tests have shown that the relatively narrow cross section of the pure argon shielded weld has a higher potential for gas entrapment and, consequently, can contain more porosity. The higher heat and broader penetration pattern of the helium/argon mixtures will generally help to minimize gas entrapment and lower porosity levels in the completed weld. For a given arc length, the addition of helium to pure argon will increase the arc voltage by 2 or 3 volts. With the GMAW process, the maximum effect of the broader penetration shape is reached at around 75% helium and 25% argon. The broader penetration shape and lower porosity levels from these gas mixtures are particularly useful when welding double-sided groove welds in heavy plate. The ability of the weld bead profile to provide a wider target during back chipping can help to reduce the possibility of incomplete joint penetration that can be associated with this type of welded joint.
Welding and cutting activities can generate gases that are hazardous to health. The gas or gases generated and their concentrations depend on the process used and the gas formation mechanisms. Gases, some of which may be hazardous, are inherent in some processes, either as a shielding gas to protect the molten weld pool against atmospheric contamination or, for flame processes, as a consumable that is burnt.
The primary task of a shielding gas is to protect the weld pool from the influence of the atmosphere, i.e. from oxidation and nitrogen absorption, and to stabilize the electric arc. The choice of shielding gas can also influence the characteristics of the weld penetration profile. The basic gas for MIG/MAG welding is argon (Ar). Helium (He) can be added to increase penetration and fluidity of the weld pool. Argon or argon/helium mixtures can be used for welding all grades. However, small additions of oxygen (O2) or carbon dioxide (CO2) are usually needed to stabilize the arc, improve the fluidity and improve the quality of the weld deposit. For stainless steels there are also gases available containing small amounts of hydrogen (H2).
Quad gases are mainly used within Marine environments. Quad gases are a four gas mix. Supplied in a range of lightweight cylinders and made from aluminum. Both reactive and non-reactive mixtures are available. Source: https://www.weldingsuppliesdirect.co.uk/industrial-gas/specialist-gases.html.